24h Mon–Fri

Twelve board families we build, and where each one strains the line

Every family below has been quoted, built and shipped from this floor. Each card states what the board stack looks like, which process it leans on, and the batch size that actually makes sense — including the ones where the answer is to walk away.

Treadmill & Fitness Control Boards01Hover to flip
Board dossier
Batch
200 – 2,000 sets
Demand
Steady, not spiking
Process
800 × 480 mm boards · THT power stage

Treadmill & Fitness Control Boards

treadmill control board assembly

Motor-drive power stage plus console and keypad board — usually two PCBs joined by a ribbon or harness.

800 × 480 mm boardsTHT power stageRelays & connectorsConformal coating
Typical batch
200 – 2,000 sets
Demand signal
Steady, not spiking

Basis: Judged on process fit rather than market data: large boards, through-hole power stages and low layer counts are work a pure placement house can win outright.

E-bike & E-scooter Controller / Display02Hover to flip
Board dossier
Batch
200 – 2,000
Demand
Export-driven
Process
Double-sided SMT · THT terminals

E-bike & E-scooter Controller / Display

e-bike controller PCBA

6S–13S BMS, MOSFET power bridge, MCU control and a separate handlebar display board.

Double-sided SMTTHT terminals01005 on control section
Typical batch
200 – 2,000
Demand signal
Export-driven

Basis: No published figure used here. Demand follows Chinese e-bike exports to the EU and US, where buyers routinely split controller and display between two suppliers.

Portable Power Station (Outdoor Energy Storage)03Hover to flip
Board dossier
Batch
100 – 500
Demand
Crowded
Process
Large boards · THT bus capacitors

Portable Power Station (Outdoor Energy Storage)

portable power station PCBA

BMS board, pure-sine inverter control board and a display / input board — three assemblies per unit.

Large boardsTHT bus capacitorsConformal coating800 × 480 mm
Typical batch
100 – 500
Demand signal
Crowded

Basis: Category leaders test in-house and buy in tens of thousands. The realistic entry is second-source and accessory boards, not the flagship unit.

Robot Vacuum & Pool Cleaner Mainboards04Hover to flip
Board dossier
Batch
500 – 5,000
Demand
High traffic, hard conversion
Process
01005 / 0.3 mm pitch · Double-sided

Robot Vacuum & Pool Cleaner Mainboards

robot vacuum mainboard assembly

Main control board, brush and pump motor drive, plus sensor and charging boards.

01005 / 0.3 mm pitchDouble-sidedDense SMT
Typical batch
500 – 5,000
Demand signal
High traffic, hard conversion

Basis: The most-searched consumer category of the four, but unit pricing is compressed and volume buyers specify in-circuit test — which this shop does not run in-house.

What holds true across all twelve

Fifty pieces is a normal order

High-mix low-volume is the business, not a favour. Batch bands run from 50 to 5,000 with the same setup discipline on both ends.

Three days is the standard build

Counting from kitted parts, not from the quote. Long-lead components are called out before you commit, because they set the date.

No in-house ICT or test fixtures

Bed-of-nails and functional fixtures are made by a partner and wired back in. Boards that need full test coverage in one building are not a fit.